Anti-Vibration Teak Wood Interlocking Stage Flooring

Product Overview

Anti-Vibration Teak Wood Interlocking Stage Flooring is used for stage areas where superior stability, acoustic support, vibration control, durability, and premium wooden finish are required.

The system uses second-class teak wood planks with interlocking tongue and groove joints, fixed over 19 mm thick BWR grade plywood and a hardwood batten framework. The framework is resiliently supported on anti-vibration rubber pads and filled with insulation wool to improve acoustic and thermal performance.

This flooring system provides a strong, level, and durable stage surface suitable for performances, stage equipment, and high-traffic usage.

Purpose

The purpose of this flooring system is to provide a stable, long-lasting, and vibration-controlled stage surface.

It helps in:

• Reducing vibration transfer during performances
• Providing a strong and level stage floor
• Supporting acoustic performance on stage
• Improving durability for high-traffic areas
• Providing a natural teak wood finish
• Allowing integration of stage junction boxes where required

Installation Layer / Actual Process

1. Base Surface

The work starts from the approved stage floor base. Levels, layout, junction box locations, and flooring direction are marked as per architectural drawings and EIC instructions.

2. Anti-Vibration Rubber Pads

Hardwood framework is resiliently supported on anti-vibration rubber pads to reduce vibration and improve stage stability.

• Rubber pad size: 12 mm thick x 100 mm width x 100 mm length
• Specific gravity: 1.60 g/cm³ ±0.05
• Hardness: 70 ±5 Shore A
• Tensile strength: 30 kg/cm² minimum
• Elongation: 250% minimum

3. Hardwood Framework

Hardwood joists and battens are fixed in both directions to create an interlocked support frame.

• Hardwood joist size: 62 mm x 62 mm
• Hardwood batten size: 62 mm x 62 mm
• Spacing: 600 mm c/c in both directions

4. Insulation Wool Filling

The framework cavity is filled with resin bonded insulation wool for acoustic and thermal support.

• Insulation thickness: 50 mm
• Density: 24 kg/m³

5. BWR Plywood Layer

19 mm thick BWR grade plywood is fixed over the hardwood framework to provide a strong and moisture-resistant base layer.

6. Teak Wood Flooring

Teak wood planks are fixed over the plywood layer using interlocking tongue and groove joints.

• Wood type: Second-class teak wood
• Plank width: 75 mm to 90 mm
• Plank thickness: 18 mm to 20 mm
• Length: Random length
• Joint type: Interlocking tongue and groove

7. Junction Box Provision

Additional framework shall be provided where required for microphone outlets, power outlets, signal boxes, and pop-up stage boxes. Hinged 18 mm thick teak wood covers shall be provided for junction boxes where required.

8. Final Finish

The exposed teak wood surface shall be finished with PU polishing / transparent lacquer. Special varnish, paint, or custom finish may be provided as per approved design requirement.

Key Features

• Anti-vibration stage flooring system
• Teak wood interlocking tongue and groove planks
• 19 mm BWR grade plywood base layer
• Hardwood joist and batten support framework
• Anti-vibration rubber pad support
• Insulation wool cavity filling
• Stable and level stage surface
• Suitable for high-traffic performance areas
• Supports acoustic and thermal performance
• Durable and low-maintenance wooden finish
• Provision for stage junction boxes
• PU polished / transparent lacquer finish

Technical Information

• Product Type: Anti-Vibration Teak Wood Stage Flooring System
• Top Flooring: Second-class teak wood planks
• Plank Width: 75 mm to 90 mm
• Plank Thickness: 18 mm to 20 mm
• Plank Length: Random length
• Joint Type: Interlocking tongue and groove
• Base Layer: 19 mm BWR grade plywood
• Hardwood Joist Size: 62 mm x 62 mm
• Hardwood Batten Size: 62 mm x 62 mm
• Framework Spacing: 600 mm c/c both directions
• Rubber Pad Size: 12 mm x 100 mm x 100 mm
• Rubber Pad Hardness: 70 ±5 Shore A
• Rubber Pad Specific Gravity: 1.60 g/cm³ ±0.05
• Rubber Pad Tensile Strength: 30 kg/cm² minimum
• Rubber Pad Elongation: 250% minimum
• Insulation Material: Resin bonded insulation wool
• Insulation Thickness: 50 mm
• Insulation Density: 24 kg/m³
• Finish: PU polish / transparent lacquer / approved custom finish
• Installation: As per approved architectural drawings and EIC instructions

Scope of Work

The scope includes providing and fixing of anti-vibration teak wood interlocking stage flooring complete with termite-resistant / BWR plywood base, hardwood framework, anti-vibration rubber pads, insulation wool, finishing, transportation, installation, and necessary hardware.

The work includes layout marking, level setting, rubber pad placement, hardwood joist and batten framework, insulation wool filling, plywood fixing, teak wood plank installation, junction box provision where required, PU polishing / lacquer finishing, final checking, and cleaning.

All tools, tackles, machinery, manpower, consumables, hardware, fasteners, staging, and installation accessories shall be included. Work shall be executed as per approved architectural drawings, site conditions, and Engineer-in-Charge / Project Officer instructions.

Quality & Safety Requirements

• Flooring layout shall match approved drawings and design
• Hardwood framework shall be properly aligned and levelled
• Rubber pads shall be placed correctly for vibration control
• Insulation wool shall be filled uniformly within the framework
• Plywood base shall be firmly fixed and level
• Teak wood planks shall be fixed with proper tongue and groove locking
• Floor surface shall be smooth, stable, and free from uneven joints
• Junction box covers shall be neatly finished where required
• Final polish / lacquer shall be uniform and approved
• Work shall be completed to the satisfaction of EIC / Project Officer